SG junior Build Pix

First build of a set neck guitar.  Cost of all parts was under $500!  Single pickup configuration saves quite a bit, but a single P90 can scream.  Time will tell...
Mahogany body & neck arrive from Precision Guitar Kits in Vancouver, 31 Aug 2013

Back view


Precise, tight neck fit

Trying out some dye mixes

Alcohol based dyes mixed with SealCoat and denatured alcohol to seal/add color

3M Stikit sandpaper: the greatest thing since sliced bread

Excess glue will scrape off easily once dry.

Titebond II Dark glue is great for darker woods like mahogany.


Ebonized/pickled headstock. Simple vinegar & steel wool solution.

Mahogany color grain filler.
Shellac is really starting to bring out the glow.

Scrap block in pickup rout keeps body off table while finishing.

Not happy with the color? Time to sand it all down again!

All ready for final polish



Laying out the controls

Controls installed. Note burn mark: I cover the body with a cloth while soldering, but still managed to leave a mark.  Minor touch up luckily.
Ground wire soldered to bridge stud insert

I created my own templates for the pickguard, control cavity cover and truss rod cover

Adding the bevel to the pickguard

Sheilding on the control cover

Using the drill press to press fit the bridge stud inserts.

Gauged nut files great for checking action at 1st fret.  About 1/8" will have to be sanded off bottom of nut before installation.

Sanding jig for level, right angle sanding of bottom of nut

A few drops of white glue and light clamping pressure to seat the nut

Using painter's tape as a straight edge to align tuners

Pre-drilled bridge insert holes on this kit from Precision work best with non-compensated wrap tailpiece because of the fairly acute angle relative to the nut. For fun, I tried a stop tailpiece from a T.O.M. set and it was very close intonation-wise.  I'll play with a few options to see what works best.
Finished!

In the bright sunlight, picture looks much lighter than finish really is.  Will have to add some better pix

No comments:

Post a Comment